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Wednesday, August 2, 2023

Best strategies which can be followed to enhance the useful life of physical assets of process plants.

 

The useful life of a physical asset refers to the duration over which the asset can be economically used or provide value to the organizations without any unsafe incidents associated with the physical assets. It is the period during which the asset can function effectively before its performance declines, and it becomes more cost-effective to replace or upgrade it rather than continuing to use it.
To enhance the useful life of physical assets, several best strategies can be followed:
Regular planned Maintenance: Implementing a well-defined maintenance schedule and conducting regular inspections/checks can help identify and address potential issues early, preventing larger problems and extending the asset's life.
Proper Operation: Ensuring that the asset is operated according to the manufacturer's guidelines and best practices in line with respective organization’s operating management system (OMS) which must take care that assets are not being operated beyond their Integrity operating window (IOW). This can prevent unnecessary wear and tear, reducing the likelihood of premature failure and safety incidents.
Upgrades and Retrofits: Periodically upgrading the asset with new technologies or retrofitting it with improvements can enhance its performance and extend its lifespan.
Monitoring and Analytics: Utilizing advanced monitoring and analytics tools can help track the asset's performance, identify anomalies, and optimize its operation for longevity.
Training and Knowledge Transfer: Imparting proper adequate training to the personnel to operate, maintain, and handle the asset can reduce the likelihood of operational errors that could lead to damage or decreased useful life.
Environmental Considerations: Ensuring that the asset is appropriately protected from unacceptable harsh environmental conditions, such as extreme temperatures or corrosive substances, can prevent premature deterioration.
Lifecycle Planning: Developing a long-term plan for the asset's lifecycle, including anticipated replacements or upgrades, can help allocate resources effectively and maximize its usefulness.
By implementing these strategies, businesses and individuals can prolong the useful life of their physical assets, leading to increased cost savings and improved overall efficiency.
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